Compact system for spray pretreatment

The system offers one or more treatments in the same chamber. We have once delivered a system with 10 treatments in the chamber system.

Contact us for more info on this type of system or just see who your contact person is in your country.

 

International contact information

 

Spray pipes

We have two systems for the spray pipe construction. 

In one system the product stands still and the pipes are moved over the product while spraying. The construction is a rigid frame placed outside the tunnel, and the system is PLC controlled.

The other system needs more liquid; in this system the chamber is filled with pipes approximately 700 mm apart and then the product moves back and forth. Hereby we achieve a high capacity line even in a chamber pretreatment.

Nozzles

The rinse ramps are of stainless steel and the quick clip-on nozzles are made of plastic. This is a very rigid construction. Also memory nozzles are a possibility and make the cleaning and the service very easy. Both types are easy exchangeable.  

Pumps

The pumps are all high efficient and made of acid proof steel. All motors are 100% IEC standard with no modification and very easy to exchange, if needed. 

 All pumps are tested and certified according to the ideal-line quality control. They are mounted vertically in the tanks and immersed in the liquid.

Reverse cascade system saves water

The rinse water is lead through the line in a reverse cascade rinse to minimize the consumption of rinse water. We never design a system with less than two rinse stages, often even three.

The design includes pre- and after rinse systems which are electronically controlled and ensure minimal consumption of water, energy and chemicals.

Heating

Oil, gas, water, steam and electricity heating on customer request. Often it is decided on the basis of the availability, market price and chemicals. We will guide you – contact us.

Materials

We always deliver stainless steel construction for all liquid touching parts (tank, tunnel and pumps). ideal-line tunnels are fully welded to ensure a long lasting quality pretreatment system.

Insulation

Insulation with mineral wool and covered with powder painted steel cassettes on the outside of the tunnel and the tanks. Energy loss and noise from the line are minimal with this construction. It is the standard solution, but we also offer the option of stainless steel or galvanized construction.

Maintenance & service

The nozzles can be adjusted and dismantled without the use of tools. Cleaning can be carried out externally.

The mounting of the pumps ensures easy maintenance and eliminates the possibility of liquid outside the tank at leakage in the pump system.

Double filter system makes it easy to clean the filters one at a time while the line is in operation.

Door construction

The doors are either automatically (electrically or pneumatically operated) or manually operated doors.  

 

International contact information